Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission gearbox factory workshop service repair manual pdf version this download. These transmissions appear to have a high amount of failures due to valve body failures. These 6hp19 6hp28 models show a common issue with the valve body causing clutches. The overall seal heights on these vary depending on application. Zf5hp19, zf5hp19fl, zf5hp19fla oversized lubrication. None of the individual parts with design body assembly c can be interchanged with design bodies a and b.
I change oil all off it, new filter reset the adaptation value 3. This item zf6hp19 zf6hp26 zf6hp32 transmission valve body separator plate by sonnax cuque 1068298044 transmission shift control solenoid valve, gearbox solenoid valve for 6hp19 zf6hp26 zf6hp engine ford x3 x5 a6 a8 q7. Hyundaikia a6gf1, a6lf123, a6mf12 valve body layout sonnax transmission company 2 imtec lane, bellows falls, vt 051010440, usa 8008432600 8024639722. The valve body side of design a and b are the same even though the solenoid connector may be black with a and green with b the solenoid is still the same. Zf6hp19 zf6hp26 zf6hp32 transmission valve body separator. Zf6hp19 zf6hp19x transmission rebuild kit 20042010 with. Oem zf 6hp19 6h19z 6hp21 valve body sleeve connector seal kit bmw transmission. Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x 6 speed rwd. Automatic equipment allowed to regulate efficiency of greasing and cooling that in turn optimized transmission work. Id like a fully rebuilt valve body in my almostcompletelyoverhauled spare transmission. This is what makes a revmax zf 6hp valve body superior to the rest.
Sonnax transmission parts for zf zf5hp19 applications. Zf 6hp19 6hp26 rebuilt, updated transmission valve body. Zf 6hp19 1071 010 xxx, 6hp19x 1071 020 xxx bmw ga6hp19z vag 0at 6speed rwd electronic control automatic choice 0044 01761 452255 menu. Sonnax valve body separator plate for 6 speed applications. Refer to figure 14 for lower rear v alve body exploded view and identification of valves. Zf 6hp21 6hp28 rebuilt, updated transmission valve body. The 20% of the springs i could order per piece, have all been slotted into that valve body. Want to make sure this part will fit on a specific yearmakemodel. Atsg blog fnr55nr5 secondary valve body variations. Fwd 4 speed aisin warner 6040le a reverse clutch c e b low reverse clutch d rear planet 34 clutch 34.
Make sure you are using the latest design for your application. One bolt different from the bmw writeup from memory but follow the rave. The valve body is assembled, accumulators are being changing along the way, new solenoids are being installed and valve body can be installed in the car. The mechatronic unit is remanufactured with the newest updates available at the time and only with 100 % original oem parts.
Valve body tcc solenoid shift solenoid shift solenoid 10 50 51 52 2 40 53 55. The results are compared against a brand new valve body and the data is then stored and available to be viewed by the customer if requested. Zf 6hp series transmission separator plates incorporate a black silicon sealant bead to bond upper and lower valve body sections together and should be replaced with every rebuild. For outlook, click inside of the body of an item, such as an email message or calendar event. Zf suggests this be replaced on every valve body rr. The following pages provide information on the valve body breakdown including check ball function and valve function for this family of transmissions. The most common complaint after major re pair is fast, early shifts even with hard throttle. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly. Modifiez le texte et les images directement dans le fichier pdf. Valve body off change gasket between the two plates zip kit instal. Zf 6hp valve body separator plates now available, aftermarket valve body separator plates to suit both gen1 and gen2 zf 6hp series transmissions. Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x code 1071 020 xxx 6 speed rwd full electronic control valve body parts cont kit toolkit for 6hp19.
The valve body with completely automatic solenoids is responsible for cooling of a transmission and greasing of mobile elements. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. Ensure the correct location of the valve body in the housing. Zf 6hp19 6hp28 transmission failures due to bad valve body and computer programming information. When it becomes necessary to replace the secondary valve body in an fnr55nr5 transmission, the replacement valve body. Zf 6hp19 6hp28 transmission failures due to bad valve. The valve body is secured by 22 screws 17 of m6 x 60 and 5 of m6 x 30, refer to illustration on next page.
The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. Some failures and shifting problems are the reason of internal transmission malfunctions and some are the failier of the valve body malfunction. Nov 07, 2015 in this video, i overhaul the 6hp19 valvebody. This is a quck time lapse video of me replacing the solenoids on my 2004 545i transmission valve. Zf 6hp19 6hp26 6hp32 functional descriptions automatic. Zf6hp26 automatic transmission valve body to housing seal set.
More information and instructions can be found online at r e qui d t o l e u zf5hp19fl upper front valve body oversized lubrication valve oe spring tool kit oversized plunger valve oe springmetal valve clip all three locations. Mar 06, 2015 create a book download as pdf printable version. To identify core as generation 1 versus generation 2, check for presence of 456 clutch boost valve in the control valve body assembly figures 1. Zf 5hp19 1060 000 kits overhaul 2 02 01 gaskets ni pan 2 25 01 ni valve body to plate 2 25 02 rubber components 10 pump to stator support flange o 2 16 01 11 stator support flange to case o 157 16 03 12 c clutch piston outer o ring 7 16 05 c clutch piston inner o ring 208 16 04. Everything about your zf 6hp26, 6hp19, 6hp28 transmission. Zf5hp24 parts whatever it takes transmission parts. Zf 5hp19 automatic transmission spare parts catalog. We are closely monitoring all updates and taking precautions. Transmission repair manuals zf 6hp19 09l information about rebuild transmission zf 6hp19 09l.
The detailed steps below correlate to the quick guide steps. We recommend to use adobe pdf reader, to be sure all images graphics will display correctly. Like all firstgeneration 6speed gearboxes, the zf 6hp has several vulnerabilities, one of them is a valve body, it is also a mechatronic. Add a pdf to your office file office support microsoft office support. Details about zf6hp19 zf6hp19x transmission rebuild kit 20042010 with clutches 6hp19 bmw. Toyota a240 thru a247 b c d fwd 4 speed pump body stator direct drum front planet shell 1st reverse clutch bell housing intermediate servo linkage e park pawl front ring gear. Finally each valve body is dyno tested on one of our fully computerized valve body dyno machines. The firstgeneration valve bodies possessed an extremely modest working resource and died already at 100150 tkm. Cobra transmission is designated as an essential business by florida and thus open and shipping product. You can either remove them one by one, or clear all filters using the button below. Zf5hp24 parts not pictured, kits, manuals, etc click on a section to see a detailed view. Zf 6hp19 6hp28 transmission failures due to bad valve body. Volkswagen and audi cars use a 6 speed transmission on many newer models.
Toyota a240 thru a247 b c d fwd 4 speed pump body stator direct drum front planet. Also, mechatronics repair is always accompanied by a torque converter repair, we also repair them, you can read about it here. Zf6hp19 zf6hp19x transmission rebuild kit 20042010. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. Showing the location of small parts, installing new solenoids and installing the computer. Jan 10, 2016 how a pressure washer unloader valve works with cutaway view duration.
Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. Spring installs into the case, followed by the thermal. We have had may folks asking about the fnr55nr5 transmission. Sonnax valve body diagram sonnax vacuum test point locations generation 1 sonnax vacuum test point locations generation 2 tools catalogue for this transmission. Zf5hp18 088 i am rebuilding a spare 088 5hp18 transmission. Chrysler a604 41te 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group. All mechatronics are shift pressure tested and all electrical shift currents are measured and adjusted by the computerized testsimulation system sil. A pdf file is a 7bit ascii file, except for certain elements that may have. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring. Then pull the valve block and take it to your clean bench, the order youll probably go in is mv5 throttle valve, mv12, lower front block shift connector, lower rear block, then main channel. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. These units are notorious for several complaints, the most common being.
Basically, you are looking at a valve body kit of over 600 euros. Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. How a pressure washer unloader valve works with cutaway view duration. Fwd 4 speed aisin warner 6040le a reverse clutch c e b low reverse clutch d rear planet 34 clutch 34 coast clutch drum forward clutch forward drum coast clutch forward sprag. Click on a part number to view part variations, pricing, and availability. Oem zf auto trans valve body mechatronic seal kit for bmw e60 545i e65 e90 335d. Please expect some delays in shipping due to the coronavirus covid19. This is a completely rebuilt valve body for the zf 6hp series of transmissions. Comparez facilement des documents ou plusieurs versions dun fichier pdf en utilisant laffichage cote a cote ou sur une seule page pour reperer rapidement les.
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